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Fertilizer shiploaders
Fertilizer shiploaders
Fertilizer shiploaders

Fertilizer Shiploaders

Fertilizer shiploader for rapid bulk fertilizer loading. Specialized anti-spillage mechanisms. Corrosion-resistant options. For ports and grain terminals.
Loading Capacity 500-2,000 t/h for fertilizer
Boom Length 33-52m
Loading Height 10-18m
Belt Width 800-1,200mm
Slewing Range 360° full slewing
Dust Suppression Enclosed chute + anti-corrosion
Common Ship Types Barge to Handymax
Intelligent Control Remote control
Product Consultation
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The mobile ship loader from Zoomry Heavy Industry provides the most cost-effective solution in the market for bulk material handling needs at port terminals. It excels in handling various solid fertilizers, such as nitrogen fertilizers (e.g., ammonium nitrate, ammonium sulfate, urea), phosphate fertilizers (e.g., phosphate rock, triple superphosphate), NPK compound fertilizers, potassium fertilizers (e.g., potassium chloride, potassium sulfate), and sulfur fertilizers (e.g., gypsum/calcium sulfate). The mobile ship loader eliminates material compaction, degradation, segregation, and contamination, enabling customers to create large, "specification-compliant" radial stockpiles, reduce secondary material handling, and lower operational costs.

Fertilizer shiploader.webp


Product Features

High Mobility and Versatility:

  • Utilizing Zoomry's independently developed conveyor technology, the mobile ship loader is equipped with a full-wheel steering system that supports five transport modes: crab, radial, rotary, linear, and parallel movements. This allows the equipment to reach any location at the job site without concerns about terrain.
  • The telescopic feeding conveyor arm swings 360°, extending the equipment's length almost twice, allowing it to reach multiple holds from a single feed point. This significantly reduces downtime and improves operational efficiency.

Integrated and Compact Design:

  • The mobile ship loader also offers expanded functionality with an integrated truck unloader, installed at the rear or on either side of the loader, maintaining a compact footprint. This allows it to perfectly adapt to various dock and terminal configurations.
  • Designed with global export needs in mind, the equipment's components are easily detachable and can be packed into shipping containers for quick reassembly. This reduces civil engineering requirements. Not only suitable for the fertilizer industry, but it is also a perfect solution for sand pit operators, aggregate producers, inland or port terminals, and those seeking high-capacity bulk material transport solutions.

High-Efficiency Stockpiling and Loading Capacity:

  • The mobile ship loader boasts impressive conveyance capabilities, handling up to 3500 tons per hour, meeting the rapid processing demands of large-scale fertilizer materials.
  • The conveyor arm can fully extend up to 65 meters, adapting to various operational scenarios and perfectly matching different vessel types.
  • The maximum stockpiling height is up to 25 meters, and the stockpiling rate can reach 3500 tons per hour, an unloading efficiency that conventional stationary ship loaders cannot match, ensuring highly efficient stockpiling.

Advanced Technology and Control Systems:

  • Featuring Zoomry's independently developed mobile radial telescopic stacker technology, the machine is equipped with an automatic stockpiling control system, achieving fully automated stockpiling with minimal human intervention.
  • The user-friendly HMI control panel supports multiple stockpile program selections, ensuring precise stockpiling and loading.

Schematic diagram of ship loader.webp

OPERATING DIMENSIONS
ZRSL-46(m)ZRSL-52(m)ZRSL-58(m)
Conveyor LengthA465258
Highest Extended Discharge HeightB16.919.121.1
Lowest Extended Discharge HeightC4.64.95.9
Highest Retracted Discharge HeightD8.911.812.8
Lowest Retracted Discharge HeightE44.64.7
Anchor Pivot to Center of AxleF20.223.724.9
Anchor Pivot to DischargeG42.24954.6
Feed HeightH3.53.63.8
Operating Width
9.89.810

Optional Configurations and Value-Added Services

  • Customization services are available, allowing clients to select different widths for the mobile ship loader.
  • A variety of additional components such as rollers, belts, protective covers, and maintenance walkways can be chosen to enhance durability and adaptability.
  • The design includes a hydraulic lowering axis, enabling quick switching between operational and travel modes.
  • Options include a tracked walking system, offering self-propulsion and 360° rotation for increased flexibility during operation.

Structural diagram of ship loader.webp

Operating Dimensions
ZRSL-46(m)ZRSL-52(m)ZRSL-58(m)
Undercarriage LengthA2124.826.1
Clearance (Raised)B14.516.718.6
Clearance (Lowered)C4.64.95.9
Stinger Conveyor Extension DistanceD181924
Max Height of Main ConveyorE7.59.510.1

Why Choose Zoomry Heavy Industry?

In port loading and global shipping, mobile ship loaders need to be reliable, cost-effective, and customizable for specific project requirements to deliver maximum benefits and significantly reduce costs. Zoomry has over 20 years of experience in bulk material handling, with a team of over 100 professional engineers and a comprehensive quality control system. Our equipment has been exported to more than 70 countries and regions worldwide. The mobile loaders meet the highest industry standards, ensuring high cost-effectiveness, reliability, and low maintenance requirements. Additionally, we offer all auxiliary equipment needed for loading and unloading at ports, including belt conveyors, truck unloaders, feeders, and conveyor components. We provide optimized integration and customized solutions for your specific project requirements with all the equipment needed for bulk material handling systems.

Loading schematic diagram of ship loader.webp

Operating Dimensions
ZRSL-46(m)ZRSL-52(m)ZRSL-58(m)
Maximum radial travel distance of extended conveyor at 90°ArcA62.468.676.7
Distance from rear of conveyor to edge of jettyB29.836.639.4
Distance from rear of conveyor to discharge pointC445056
Minimum radial travel distance of retracted conveyor at 90°ArcD283334
Stinger conveyor extension distanceE181924
Total radial angle
90°90°90°

Product Video


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Q: What anti-corrosion measures for fertilizer shiploaders?

A: Urea and potash are corrosive. 316L stainless steel or epoxy coating on contact surfaces, corrosion-resistant chute liner, protected electrical components. Semi-annual coating integrity check.

Q: Which fertilizers are suitable?

A: Urea, potash, phosphate, compound fertilizers, ammonium sulfate. Different corrosiveness and flowability affect selection.

Q: What anti-caking measures?

A: Smooth chute inner wall, optional vibrators and air cannons. Anti-stick treatment at drop points to reduce caking inside chute.

Q: What capacity for fertilizer?

A: 500-2000t/h depending on fertilizer type. Urea flows well, higher capacity; compound fertilizer denser, lower capacity.

Q: What are the maintenance priorities?

A: Corrosion prevention is key. Quarterly coating and liner check, semi-annual chute wear inspection. Regular cleaning of stainless steel parts to prevent residue corrosion.

Q: Difference from general shiploaders?

A: Stainless or coated contact surfaces, anti-stick chute design, protected electrical. Same capacity but better durability for corrosive materials.

Fertilizer Features

  • · 316L stainless
  • · Anti-stick chute
  • · Protected electrical
  • · Vibrator + air cannon
  • · Better durability

Procurement Checklist

#ParameterSpecification
1Vessel TypeBarge / Handysize / Handymax / Panamax / Capesize
2DWT2,000 – 200,000
3Overall Length15 – 270 m
4Beam5 – 45 m
5Draft1 – 18 m
6Air Draft0 – 16 m
7Hatch Width5 – 25 m
8Hatch Length15 – 150 m
9Quay Height1 – 12 m
10Ground Bearing Pressure< 80 kPa (tracked)
11Loading Capacity100 – 3,000 t/h
12Boom Length33 – 67 m
13Boom Reach62.4 – 76.7 m (radial)
14Material TypeFertilizer (urea, potash, phosphate)
15Power SupplyDiesel / Electric / Hybrid

Vessel Dimension Reference

Vessel TypeOverall Length (m)Beam (m)Draft (m)Hatch Width (m)Hatch Length (m)Quay Height (m)
Barge15–1305–201–55–1515–1001–5
Handysize130–15020–256–810–1550–803–6
Handymax150–20025–328–1212–1860–1004–8
Panamax200–2303212–1415–2080–1205–10
Capesize230–27040–4514–1818–25100–1506–12

Material Suitability

MaterialDescription
UreaNitrogen fertilizer, hygroscopic
PotashPotassium chloride, potassium sulfate
PhosphateMAP, DAP
Compound FertilizerNPK compound fertilizer

Product Features

  • Designed for fertilizer loading, anti-spillage mechanisms
  • Corrosion-resistant options for fertilizer handling
  • For ports and grain terminals handling bulk fertilizer
  • 100-3,000 t/h capacity

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