Coal shiploader for port terminals. Mobile ship loader with 100-3,500 t/h capacity, wheeled or tracked. Dust suppression, telescopic chute and radio remote control.
Zoomry Coal Mobile Ship Loader is designed for efficient loading of coal and other bulk materials. In addition to the general characteristics of a mobile ship loader, such as high efficiency and flexibility, it can effectively address the issue of dust pollution during coal transportation. The closed conveyor system, coupled with different characteristics of the chute, significantly reduces the dispersion of coal dust during loading, preventing widespread contamination and meeting the high environmental and safety standards of modern ports.
Main Features
The Zoomry Coal Mobile Ship Loader boasts a loading rate of up to 3500 tons per hour, allowing continuous material loading and enhancing the operational efficiency and production capacity of ports. Whether for coal or other bulk materials such as grains, ores, and fertilizers, the loader shows exceptional adaptability to various operational requirements. Additionally, the Zoomry Coal Mobile Ship Loader supports loading for a variety of ship types, from barges to various bulk carriers, including Handysize, Handymax, Panamax, and Capesize vessels. Its versatile ship compatibility allows it to meet the loading needs of different vessels. The mobile design of the equipment enables quick conversion between different work sites, maximizing dock space and making it particularly suitable for ports or docks with multiple work areas.
Technical Specifications
Loading Rate
The loading rate can reach up to 3500 tons per hour based on material characteristics and working conditions, making it one of the fastest in the industry, about 16% faster than the average rate.
The boom extends up to 65 meters, covering both large bulk carriers and smaller barges for bulk material transfer.
Max Loading Height
The maximum loading height is 25 meters, accommodating various water levels and ship designs.
Conveyor Belt Width
Available in widths from 800mm to 1600mm, adaptable to different material handling needs.
Electric Drive
The powerful electric drive system ensures stable and efficient operation.
Automated Control
Equipped with advanced automated control systems, the loader can be managed via PLC to reduce manual operations, improving safety and efficiency.
Major Advantages
Reduced Secondary Handling
By reducing material handling and secondary processing, the integrity of bulk materials such as coal is maintained, preventing wastage and damage.
Low Capital Expenditure
Compared to fixed systems, the Zoomry Coal Mobile Ship Loader requires lower capital investment and can be quickly deployed to enhance port operational capacity.
Short Installation Period
The installation period is relatively short, typically taking only hours or days to commission, unlike traditional systems that may take weeks or months.
High Mobility
The mobile coal loader can easily move between different work areas, minimizing downtime and the impact of equipment failure. It can seamlessly integrate with existing systems, ensuring uninterrupted operations during maintenance or fault occurrences.
Environmental Performance
The equipment uses a closed conveyor belt and dust suppression technology, minimizing dust pollution during material handling, and complies with environmental protection requirements.
Low Operating Costs
The mobile loader reduces labor dependency through automation, lowering labor costs. Additionally, its durability and high efficiency decrease maintenance and energy consumption.
Safety
The automated control system reduces the risk of human error, enhancing overall operational safety and ensuring the security of both personnel and equipment.
Space Optimization
Its mobile design allows the equipment to access hard-to-reach areas, saving dock space and improving storage efficiency.
Application Areas
The Zoomry Coal Mobile Ship Loader is capable of handling various bulk materials and is widely used in the loading and unloading of coal, ores, grains, fertilizers, and other materials. As a core equipment for coal transportation, it efficiently loads coal to meet port requirements for material handling and environmental protection. In addition to coal, the equipment is also suitable for handling ores like iron ore and copper ore, as well as grains and fertilizers, providing a one-stop solution for bulk material handling.
The Zoomry Mobile Ship Loader demonstrates exceptional adaptability and is capable of quickly transitioning between different types of ports and docks. It is compatible with multiple ship types and can efficiently handle various bulk materials such as coal, iron ore, copper ore, grains, fertilizers, cement, sulfur, and even wood chips and wood pellets. The loader can easily connect to various systems such as fixed conveyor belts, wheel loaders, trucks, overhead conveyors, and tripper conveyors, improving port operational efficiency and throughput to ensure fast and efficient loading and unloading operations.
Q: What dust suppression system for coal shiploaders?
A: Dry mist + enclosed chute recommended for coal. Mist nozzles at drop points and inside chute, enclosed chute prevents dust escape. Negative pressure collection for sensitive areas. Typical dust <10mg/m³.
Q: What explosion-proof rating is needed?
A: Based on coal volatility index. High-volatile coal requires Ex dⅡC T6 motors, switches, cables all certified. Anti-static belt and grounding system included. ATEX compliant for EU market.
Q: Which terminals suit coal shiploaders?
A: Power plant docks (0.5-3M t/y), coal transshipment ports (3-10M t/y), inland barge terminals. Mobile units preferred for urban-proximate ports with strict dust regulations.
Q: What chute type for coal?
A: Cascade chute (reduces drop velocity) for friable coal, free-fall chute (simple structure) for lump coal with wear liner. Selection based on coal type and degradation requirements.
Q: What are the maintenance priorities?
A: Quarterly chute liner inspection, semi-annual belt splice check. Dust system nozzles need weekly cleaning to prevent clogging. Ceramic-lined chutes last 2-3x longer.
Q: Can coal shiploaders handle other materials?
A: Yes, universal design handles grain, fertilizer, ore. Only difference is dust system optimization. Coal-optimized units work fine for general bulk materials.
Coal Shiploader Features
· Dust <10mg/m³
· Ex dⅡC T6 optional
· Cascade chute
· Ceramic liner
· ATEX compliant
Procurement Checklist
#
Parameter
Specification
1
Vessel Type
Barge / Handysize / Handymax / Panamax / Capesize
2
DWT
2,000 – 200,000
3
Overall Length
15 – 270 m
4
Beam
5 – 45 m
5
Draft
1 – 18 m
6
Air Draft
0 – 16 m
7
Hatch Width
5 – 25 m
8
Hatch Length
15 – 150 m
9
Quay Height
1 – 12 m
10
Ground Bearing Pressure
< 80 kPa (tracked)
11
Loading Capacity
100 – 3,500 t/h
12
Boom Length
33 – 67 m
13
Boom Reach
62.4 – 76.7 m (radial)
14
Material Type
Coal, ore, grain, fertilizer
15
Power Supply
Diesel / Electric / Hybrid
Vessel Dimension Reference
Vessel Type
Overall Length (m)
Beam (m)
Draft (m)
Hatch Width (m)
Hatch Length (m)
Quay Height (m)
Barge
15–130
5–20
1–5
5–15
15–100
1–5
Handysize
130–150
20–25
6–8
10–15
50–80
3–6
Handymax
150–200
25–32
8–12
12–18
60–100
4–8
Panamax
200–230
32
12–14
15–20
80–120
5–10
Capesize
230–270
40–45
14–18
18–25
100–150
6–12
Material Suitability
Material
Description
Coal
Thermal coal, coking coal
Ore
Iron ore, copper ore, gold ore
Grains
Corn, soybean, wheat
Sawdust / Wood-chips
—
Fertilizer
Urea, potash, phosphate
Aggregate
Sand, gravel, cement clinker
Product Features
General-purpose mobile shiploader for coal, ore, grain and fertilizer
Modular telescopic boom system, 10-minute material switching